AI vision for EV battery disassembly

Intelligence for the Future of EV Battery Circularity

DEXOLYTA is a plug-and-play AI vision module purpose-built for EV battery disassembly — identifying battery models, hazardous components, and fastening mechanisms to drive robotic cells and human-guided workstations with step-by-step teardown intelligence, while logging compliance-ready material and condition data.

Co-pilot today → autonomous brain tomorrow. We start as the guided vision layer on your line; the same stack scales to fully autonomous disassembly on commodity robot arms.

The problem

Disassembly is the bottleneck before the shredder.

Every pack must be torn down by hand first — under live high voltage — before any recycler can recover materials. That step does not scale.

Throughput & cost

Manual teardown: 4–8 hrs/pack, $150–300 skilled labor. Disassembly is up to ~20% of recycling cost in high-wage EU markets — and the binding constraint regardless of %.

Harper et al., Cell Reports Sustainability (2022)

Safety & workforce

400–800V live contacts, thermal runaway, toxic exposure. Qualified high-voltage technicians are scarce — manual scaling is not an option at incoming volumes.

Why robots fail today

Hundreds of non-standard pack designs; glued covers; corroded fasteners. Fixed robotic programs break on the first unknown pack — you need adaptive AI vision.

Why now

Regulatory deadlines are forcing the hand.

EU, China, and US rules are tightening together. Manual disassembly cannot scale to the volumes coming — automation is no longer optional.

Feb 2027

Digital battery passport mandatory for EV batteries. Removability rules tighten under EU Battery Regulation.

Dec 2030

70% recycling efficiency for lithium-based batteries — up from 65% in 2025 (EU Annex XII).

End 2031

80% Li and 95% Co, Ni, Cu material recovery targets take effect.

Apr 2026

China mandatory EV battery recycling framework takes effect — throughput pressure on global supply chains.

US IRA

Domestically recycled critical minerals count toward EV tax credits — incentivising faster, traceable recovery.

~1M+/yr EU

Age-based end-of-life packs in Europe by 2030 (Statista / IEA). Scenario range 0.4–1.1M; global ~1.2M. Every pack must be disassembled first.

Why we exist
Vision

🔋 A world where every EV battery is recovered, not wasted.

As millions of electric-vehicle batteries reach end of life, we envision a circular battery economy where every pack can be safely and profitably disassembled — by robots and people alike. DEXOLYTA makes expert-level battery teardown a universal, on-demand capability.

Mission

🎯 Turn AI vision into safe, guided, traceable battery disassembly.

We give every EV battery recycler an AI vision co-pilot that recognises models, hazards and fasteners — guiding robotic cells and human workstations through faster, safer teardown while automatically logging compliance-ready material and condition data.

How it works

The software brain on your existing cell.

We deploy on-prem via your SI partner — perception and planning on commodity robot arms you already have. Co-pilot today; the same stack learns toward autonomy.

Perceive & plan

RGB-D vision identifies pack type, hazards, and fasteners — then confidence-gated motion planning drives the arm.

Human-in-the-loop

Below 99.5% confidence, the cell halts and routes to teleop. Every session trains the on-prem stack.

Your hardware

UR, KUKA, ABB, or Fanuc arms plus your teardown table. We own software; your SI partner owns the physical cell.

Compliance-ready output

Guided teardown steps plus a per-pack material record — battery-passport ready before downstream recovery.

For investors

Read the investment brief

Investment brief — regulatory forcing function, market sizing, and competitive positioning.

Get in touch

Let's run a pilot on your battery line.

EV & battery recycler, OEM, investor or partner — tell us about your packs and we'll show you DEXOLYTA in action.

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[email protected]

We reply within two business days and can set up a discovery call to scope a pilot on your battery line.

A 90-day, no-capex retrofit on one disassembly cell or workstation: we baseline your current teardown, deploy the AI vision module, and prove the gains in speed, safety and compliance-ready records.